The production line has advanced design, reasonable structure, high degree of automation, stable and reliable operation, high production efficiency, realizes mechatronics, simple adjustment of operation data, high-precision filling, and easy to use; The filling volume and filling speed are simple to adjust, and the chemical liquid level can be configured to fully automatic control of feeding; High-precision color touch screen operation monitoring, PLC automatic control, automatic protection, host frequency conversion speed regulation and other control technologies are used to fully automatic control and monitoring of the production process; The unique filling process curve is adopted to effectively prevent the filling material from foaming or splashing, and is suitable for filling easily foaming liquid; The filling and capping machine adopts a large turntable for bottle conveying, filling needle reciprocating tracking filling, single-pole rolling capping, high qualification rate of capping, good adaptability. The whole line design, materials, manufacturing, assembly, commissioning, etc. all meet the requirements of the new GMP drug manufacturing specifications; The whole production line is highly versatile.
Production process:
It is composed of three sets of equipment: bottle washing machine, tunnel sterilization oven and liquid filling rotary (rolling) capping machine, which is divided into three working areas: cleaning, drying and sterilization, filling and capping; Each single machine can also be used separately or linked; During linkage production, cleaning, preheating, sterilization and drying, cooling, filling, capping machine and other processes can be automatically completed.
Features:
Applicable specifications: 5ml-30ml oral liquid bottle (according to the specifications provided by the user);
Production capacity: 2000-36000 bottles / hour;
Filling head: 1-24 filling head, selected according to output requirements;
A variety of filling pump form options: glass pump, metal pump, peristaltic pump, ceramic pump;
Filling accuracy: ≤±1% (determined according to the characteristics of the drug);
Product qualification rate: ≥99%;
The bottle cleaning effect meets the new pharmacopeia standards and requirements;
The sealing station can be screw capping or rolled capping to complete the sealing operation;
It can be configured with open-RABS isolation protection system and 100-level air purification laminar flow system;
It can be configured with high-performance bottle less stop filling, no bottle less capping, linkage squeeze shutdown function;
With full line linkage function, front and rear equipment linkage control;
The filling production line adopts a waterproof design of the countertop, which is convenient for cleaning with water;
Product Applicable:
It is suitable for the production of packaging lines for oral liquid bottles and other small dose solutions in pharmaceutical, health products, food and other industries
