Latest Products
Contact Us
-
Add: Office 101b and No.32, Guangneng Incubation Building, Nanjie Industrial Zone, Tannan Road, Tanbu Town, Huadu District, Guangzhou, China
Post Code: 510000
Fax: +86-020-36814886
Mob: +8615521025883
Contacts: Guangtao Jiang
Email: canto@ritopackmachinery.com
Fully Automatic Ultrasonic Tube Filling And Sealing Machine
The Fully Automatic Ultrasonic Tube Filling and Sealing Machine is designed for precise filling and sealing of plastic, laminate, or aluminum tubes. Equipped with ultrasonic sealing technology, it ensures leak-proof, high-quality sealing while maintaining production efficiency. Ideal for toothpaste, cosmetics, pharmaceuticals, and other viscous products. Key Features: Fully automatic operation: filling, sealing, and coding in one line Ultrasonic sealing for clean, strong, and leak-proof closures Adjustable filling volume and speed for different tube sizes Touchscreen control for easy operation and monitoring Suitable for cosmetic, pharmaceutical, and food industry tubes
Description
Products Description
Fully Automatic Tube Filling and Sealing Machine
This is a fully automatic ultrasonic tube filling and sealing system, engineered for the reliable packaging of high-viscosity materials such as lotions, ointments, gels, toothpaste, adhesives, and specialty sauces. The machine operates on a continuous, synchronized production line, handling tube loading, precise filling, airtight sealing, excess material trimming, and final discharge - all in a single integrated workflow.
Designed for industrial use in regulated sectors including pharmaceuticals, cosmetics, nutraceuticals, and food-grade applications, it maintains hygiene standards through sealed construction and food-safe materials.
Core Functional Flow
Tube Loading
Tubes are automatically drawn from a multi-level magazine and guided into position.
Positioning & Verification
Optical sensors detect tube orientation and alignment; any misalignment triggers rejection prior to filling.
Precise Filling
A volumetric filling mechanism delivers measured doses with an accuracy of ±1%, minimizing air inclusion and ensuring batch uniformity.
Ultrasonic Seal Application
Ultrasonic energy is applied at the tube mouth, creating a stable, hermetic closure without thermal impact.
Tail End Milling
A precision blade trims the trailing end after sealing, delivering a clean, factory-ready finish.
Ejection & Collection
Finished tubes are gently ejected onto a discharge conveyor or stacked tray for further processing.
Products parameter
| Hose material |
Composite pipe, plastic pipe |
|
Surgical tube diameter |
Φ16mm- Φ50mm |
| Suction tube length | 50mm-250mm (customizable) |
| Filling capacity | 20ml-300ml per vial (adjustable) |
| Filling accuracy | ±1% |
| production capacity | 15-25 per minute |
| air compression | 0.6-0.8 mpa |
| power | 4.5kw(220V 50Hz) |
| External dimensions (cm) | L*W*H:120㎝×80㎝×150㎝ |
| Main unit weight (kg) | Approximately 220 kg |
Process Flow
Tube Feeding to Tube Magazine
1
>>
Automatic Tube Loading
2
>>
Automatic Filling
3
>>
Automatic Sealing
4
>>
Automatic Tail Cutting
5
>>
Product Discharge
6
Products application
· Cosmetic creams and serums
· Pharmaceutical ointments and transdermal gels
· Personal care products (toothpaste, moisturizers)
· Industrial adhesives and sealants
· Food-grade sauces and spreads (non-fermented)
Ideal for both standard plastic and laminated tubes, with easy setup for changing sizes.
Products Details
Tube Loading
Tubes are automatically fed from a multi-tier magazine and oriented precisely using a 6-axis servo-guided indexing mechanism.
Positioning & Alignment
Sensors verify orientation and positioning before proceeding to next stage - eliminating misalignment defects.
High-Accuracy Filling
Precision piston or screw-driven filling head dispenses liquid, gel, or semi-solid content with minimal air entrapment.
Ultrasonic Sealing
A vibration-based sealing unit forms airtight, durable closures without generating heat or residue.
Tail End Trimming
A synchronized knife cuts off excess tube material, leaving a clean, consistent end for labeling or display.
Ejection & Output
Finished tubes are gently discharged onto a conveyor or collection tray for subsequent packing.
faqs
faq
Q:1.How does the system achieve consistent tube alignment during operation?
A:A proprietary 6-axis servo-guided positioning system, combined with vision sensors, ensures precise tube orientation at every stage - virtually eliminating misalignment issues.
Q:2.What filling method is used?
A:A volumetric system using a piston or screw drive, ensuring repeatable fill volumes across production runs.
Q:3.How is sealing performed?
A:Sealing is achieved via controlled ultrasonic vibrations applied directly to the tube neck - no heat, no residue.
Q:4.Which materials touch the product?
A:Only food-grade 316L stainless steel components contact the material during filling and sealing.
Q:5.Is it safe for heat-sensitive products?
A:Yes - the ultrasonic sealing process operates at ambient temperature, removing thermal stress on sensitive formulations.
Q:6.Which industries is this machine used in?
A:Primarily cosmetics, pharma, food, and industrial chemical sectors - especially where consistent quality, hygiene, and sealing integrity are critical.
Need Support?
Request a free technical consultation or live machine demonstration.
We provide full documentation, drawings, and customized quotes for integration into your production line.
The fully automatic ultrasonic tube filling and sealing machine is designed for packaging viscous products such as cosmetics, pharmaceuticals, toothpaste, and personal care formulations in plastic, laminated, or aluminum tubes. It integrates tube feeding, precise filling, ultrasonic sealing, tail-end cutting, and product discharge into a single continuous process. A servo-driven 6-station indexing system ensures accurate tube orientation and stable positioning throughout operation.
The machine uses a volumetric filling system with ±1% accuracy, delivering consistent fill volume across various tube sizes and viscosities. The ultrasonic sealing process creates a reliable, leak-proof seal without heat application, preserving heat-sensitive formulations. The entire product-contact surface is made of FDA-compliant 316L stainless steel, ensuring hygiene, ease of cleaning, and long-term durability.
All operation parameters - including filling volume, speed, and cycle timing - are controlled via a user-friendly HMI touchscreen interface, allowing quick adjustments and operator-friendly control. With a maximum production rate of up to 30 tubes per minute, the system delivers high efficiency and consistent output for industrial-scale operations.
Suitable for use in cosmetics, pharma, food, and personal care industries, this machine meets the requirements of sanitary and reliable packaging processes in regulated environments.
Hot Tags: fully automatic ultrasonic tube filling and sealing machine, China, suppliers, manufacturers, factory, wholesale, price, cheap, for sale, in stock, buy discount, fills all liquid filling machines, high viscosity paste filling machine, perfume filling machine, perfume sample filling machine, single head piston filler, thick paste filling machine
You Might Also Like
