Pneumatic Piston Filling Machine

The working method of the pneumatic piston filling machine:

1 person puts the bottle----four-head tracking type pneumatic piston filling machine automatic filling-----1 person puts the inner plug-------automatically shoots the inner plug---------1 person puts the outer cap-----------automatically caps;

pneumatic piston filling machine Filling capacity and speed: (or customized capacity interchange)

Type A tank capacity (standard configuration) 500ml ~ 5000ml (45 ~ 70 bottles/min); equipped with automatic refill storage tank 300L; Take the production of laundry detergent as an example: (except high foam products)

1.2000ml (60 bottles/min); 4800 pieces/8 hours (6 bottles); filling 55 tons of materials/8 hours;

2.5000ml (40 bottles/minute); 4800 pieces/8 hours (4 bottles); filling 80-100 tons of materials/8 hours; Type B tank capacity is 300ml ~ 3500ml (55 ~ 70 bottles/minute); 8 -75 tons of material/8 hours. Equipped with 300L automatic replenishment storage tank; Type C tank capacity is 100ml ~ 1000ml (65 ~ 75 bottles/minute); 3.5 ~ 25 tons of material/8 hours. Equipped with 300L automatic replenishment storage tank,

(Reminder. Because the four-head pneumatic piston filling machine speed is fast, the main products are large-capacity products. Customers should combine the time and speed of the emulsification pot equipment in the factory, storage tanks, packaging materials bottles, etc. when purchasing; products with a capacity of 1000ml or less are recommended to use our double-head machine. Can meet production)

Equipment filling accuracy: t0.5% (5-15g)

Detailed images of pneumatic piston filling machine：

Equipment parameters of pneumatic piston filling machine:

Length, width and height: 6800mm*1100mm*1830mm;

Area: 7.5 square meters;

Weight: 1200KG

Power supply: 220V/50HZ; 3KW;

Using compressed air pressure: 0.5-0.8Mpa; air consumption: 0.15M3/min;

Noise ≤85dB;

Use function and structure description of pneumatic piston filling machine:

1. Filling principle: Servo motor connection drives the piston rod quantitative filling method; (single cylinder single servo motor connection)

2. Feeding method: top-mounted storage tank (200L) + pumping automatic feeding and feeding, see-through window type;

3. Covering device: cylinder pressing, generally washing hydraulic inner plug, it can also be applied to products with pressing cover.

4. Transitional coding device: manual adjustment width and narrow, customers can install the printer nozzle on the device, suitable for bottom coding products, no coding products, this device can also make the product transition to the packaging line smoothly;

pneumatic piston filling machine tuning five steps:

[1] Adjust filling capacity: four-cylinder independent servo control capacity-conveying value;

[2] Adjust the height of the filling nozzle: the height of the mouth can be clamped as the standard-the conveying value;

[3] Adjust the width of the guardrail: subject to the clamping width of the screw cap-conveying value;

[4] Bottle adjustment width: the width of the bottle-the conveying value;

[5] Adjust the height of the screw cap: subject to the wheel flat cap-the conveying value.

The formula data of the above new products are saved, named and saved. In the future, the same product can be directly called without adjusting the machine, which is very fast, practical and convenient.

Spare parts materials and heat treatment:

1. The frame square tube and sheet metal parts are all SUS304; the plate thickness ranges from 1-10mm; the aluminum parts are national standard 6061+ sandblasting and anodizing treatment;

2. The steel parts that contact the material body are all 316 stainless steel; the hose is a food-grade leather tube;

3. The SUS304 sheet metal clad acrylic board is used for the safety door of the rack, which is beautiful and firm;

4. Part of the transmission parts and guide parts are blackened or plated with hard chrome; the chain plates and plastic parts are all POM and plastic king;

Configuration list of pneumatic piston filling machine

Drawing of pneumatic piston filling machine:

Tracking filling-has been widely used in cosmetics, food, and industrial industries; from research and development to undergoing continuous upgrading and transformation, we have upgraded from double-head tracking to four-head tracking, and the four-head tracking speed is even higher than the original double-head output every day With an extra 10,000 bottles, it has become the most efficient, versatile and stable production assistant god in the production of cosmetics! It also allows customers to invest in low-cost, high-efficiency output, while saving a lot of manpower.

The advantages of the pneumatic piston filling machine are as follows:

1. Fast machine adjustment: the speed of changing bottle products is fast, and there is a formula storage function. After saving the parameters, one button can complete the machine adjustment, which is very convenient and practical to save time;

2. Applicable bottle types: diameter or width 50mm-160mm; bottle height 100mm-380mm; As long as it can stand on the line without falling, and the bottle mouth is vertically upward, it is also applicable to all kinds of special-shaped bottles. No special adjustment is required. The bottles can be placed on the conveyor at will, which greatly reduces the labor intensity of workers;

3. Wide range of applicable products: ointment oil products suitable for the cosmetics and food industries: such as: shampoo, laundry detergent, detergent, shower gel, conditioner, yogurt, essential oil, food/industrial oil, etc.;

4. High efficiency of pneumatic piston filling machine: fast filling speed, good stability, each filling capacity cylinder is individually controlled by branded servo motors, with high filling accuracy;

5. Capping: The maximum capping speed is 70 bottles/minute, and the diameter range of the cap is 23-70mm; the capping is equipped with a double-channel screw cap, the screw cap torque is adjustable, the pump head can be positioned, and the double-channel safety screw cap guarantees the same high-end products Meet customer requirements;

6. Convenient cleaning: the hoop type connection and fixing method, the cylinder body and the piston rod are connected separately, and can be partially disassembled and cleaned. The main control screen is equipped with an automatic cleaning button, and the top perspective window storage tank is equipped with an automatic flushing rotating head. Automatic cleaning; mobile extremal storage tank is convenient to pull in the cleaning room for flushing; customers can choose according to their needs.

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